Wednesday 30 November 2011

Production- Batch

  • Generally used for larger businesses.
  •  The work for any task is divided into parts /operations. Each operation is completed through the whole batch before the next operation is performed. The main aims of the batch method are, therefore, to:
- Concentrate skills (specialisation)
- Achieve high equipment utilisation
  • This technique is probably the most commonly used method for organising manufacture. E.g.the production of electronic instruments, clothing, cricket bat production, baking preparation.
 ADVANTAGES
  •  Possible to achieve specialisation of labour. 
  •  Capital expenditure can also be kept lower ( reduces unit costs)
  •  Can address specific customer needs (e.g. size, weight, style) 
  • Use of specialist machinery & skills can increase output and productivity.
DISADVANTAGES
  •  Careful planning is required to ensure that production equipment is not idle.
  • There is a high probability of poor work flow, particularly if the batches are not of the optimal size or if there is a significant difference in productivity by each operation in the process. 
  • often result in the build up of significant "work in progress" or stocks (i.e. completed batches waiting for their turn to be worked on in the next operation).
    • Potentially de-motivating for  staff 
    • Need to keep stocks of raw materials. Cash also investment in work-in-progress
    • Time lost switching between batches – machinery may need to be reset
     
 

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