Wednesday, 30 November 2011

Production- Batch

  • Generally used for larger businesses.
  •  The work for any task is divided into parts /operations. Each operation is completed through the whole batch before the next operation is performed. The main aims of the batch method are, therefore, to:
- Concentrate skills (specialisation)
- Achieve high equipment utilisation
  • This technique is probably the most commonly used method for organising manufacture. E.g.the production of electronic instruments, clothing, cricket bat production, baking preparation.
 ADVANTAGES
  •  Possible to achieve specialisation of labour. 
  •  Capital expenditure can also be kept lower ( reduces unit costs)
  •  Can address specific customer needs (e.g. size, weight, style) 
  • Use of specialist machinery & skills can increase output and productivity.
DISADVANTAGES
  •  Careful planning is required to ensure that production equipment is not idle.
  • There is a high probability of poor work flow, particularly if the batches are not of the optimal size or if there is a significant difference in productivity by each operation in the process. 
  • often result in the build up of significant "work in progress" or stocks (i.e. completed batches waiting for their turn to be worked on in the next operation).
    • Potentially de-motivating for  staff 
    • Need to keep stocks of raw materials. Cash also investment in work-in-progress
    • Time lost switching between batches – machinery may need to be reset
     
 

Production- Job

  • The complete task is handled by a single worker /group of workers. Jobs can be small-scale/low technology/ high technology
  • Low technology jobs:  The organisation of production is very simple, with the required skills and equipment easily obtainable. Enables the customer's specific requirements to be included, often as the job progresses. E.g. hairdressers, tailoring, painting, decorating, plumbing
  • High technology jobs: Involve much greater complexity - and therefore present greater management challenge. Project management/ project control is essential. The essential features of good project control for a job are:
  • - Clear definitions of objectives ( how should the job progress e.g dates)
  • - Decision-making process  (how are decisions taking about the needs of each process in the job, labour and other resources) 
  • E.g,  film production; large construction projects (e.g. the Millennium Dome) 
ADVANTAGES
  • Product usually high quality 
  • Producer meets individual customer needs  
  • Greater job satisfaction – involved in all stages of production 
DISADVANTAGES 
  • Cost of producing one unit or job is higher  
  • Labour is intensive 
  • Requires investment in skills and training